Ecoway Tech is a professional manufacturer with over a decade of experience specializing in the R&D and production of Electric Bike and Electric Wheelchair Conversion Kits. Our deep expertise lies in core drive technologies, including Hub Motors, Brushless DC Motors, and Geared Motor systems. We are committed to providing highly efficient, reliable drive solutions for our global OEM and ODM partners. Every kit is engineered with high-performance ternary lithium batteries, motors, and smart controllers to guarantee a stable, safe, and enjoyable mobility experience.
1. Propulsion Unit and Core Specifications
The foundation of this system, designated as the 24V 250W electromagnetic brake wheelchair conversion kit, is the integrated Wheelchair Motor Wheels, designed for the functional electric upgrade of legacy manual mobility platforms.
Drive Technology: Utilizes a high-efficiency Brushless DC Gear Motor with consistent power delivery at 250W (24V nominal). Brushless construction contributes to superior component longevity and minimizes maintenance demands over the operational lifespan.
Dynamic Output: The propulsion unit generates an optimal torque output of 36N.m, conferring high-tensile capability for ascent. The system is certified to handle a maximum user and cargo mass of 110kg.
Performance on Grade: The design guarantees reliable motion across grades up to 12 degrees. This capability ensures stable power application and control during challenging inclines.
Interface Flexibility: The Electric Wheelchair Conversion Kit accommodates large wheel sizes, ranging from 20 inches to 24 inches. The mechanical interface is engineered for broad compatibility with the majority of standard manual wheelchair chassis, including readily disassembled or foldable models.
2. Control Architecture and Definitive Braking System
This comprehensive solution is configured as a DIY Electric Wheelchair Kit, featuring advanced control integration and a technically superior braking component.
Electromagnetic Braking System: The braking mechanism utilizes electromagnetic locking technology, providing superior safety and stabilization compared to friction-only methods. The system delivers a strong holding force for immediate stopping on demand and is ideal for slopes and inclines, ensuring the chair remains secured when stationary. Crucially, the brake automatically engages when power is off, serving as a critical fail-safe mechanism that secures the occupant in the event of an electrical fault or power depletion.
The system maintains reliable braking under various conditions, providing consistent and secure stopping power throughout its operational envelope. Furthermore, the functional engagement is managed to maintain a quiet and smooth braking function during deceleration.
User Control Interface: Directional input is managed via a precision 360-degree intelligent joystick. This interface translates fine-motor inputs into instantaneous and accurate directional control, facilitating exceptional maneuverability and pivot turning.
Operational Telemetry: The control panel provides immediate, essential operational data, including battery state-of-charge, active speed profiles, and diagnostic system indicators.
Modular Assembly: The entire DIY Electric Wheelchair Kit utilizes a modular layout with standardized connections, simplifying the assembly process and eliminating the requirement for specialized tools during installation.
3. Compliance and Manufacturing Standards
Manufacturing and development adhere rigorously to international standards for safety and reliability, ensuring compliance across global medical device regulatory frameworks.
Quality Assurance: Production protocols strictly follow the ISO 13485 Quality Management System, confirming that the manufacturing process meets specialized medical device standards from component sourcing through final delivery.
Regulatory Certification: The product has obtained CE Certification, confirming its adherence to all relevant European safety, health, and environmental directives.
Safety Protocols: The system is RoHS Certified, restricting the presence of hazardous materials. Furthermore, comprehensive EMC Testing ensures electrical integrity, guaranteeing operation free from mutual electromagnetic interference with surrounding electronic devices.
4. Operational Environment and Versatility
The configuration emphasizes adaptability, providing users with expanded mobility options across varied terrains.
Mobility Over Obstacles: The large 20-24 inch wheel diameter facilitates excellent resilience against standard obstacles, enabling stable navigation over pavement discontinuities and moderate changes in ground surface composition.
Maneuvering Capability: High-precision steering allows for exceptional positional control. This capability ensures effective movement in space-constrained areas, augmented by the system's ability to execute zero-radius turning.
Safety in Terrain: The reliable immobilization afforded by the electromagnetic brake system is paramount for safety when operating on steep approaches or maintaining position on sloped pathways.
